Inverter Welding Machine Semi Automatic PERFECT BI-PULSE 500A TOWER WATER COOLED MIG/MAG MMA TIG Welder Fantasy

PRODUCER: FACHOWIEC F.H.W.
WARRANTY: FACHOWIEC F.H.W.

Welder Fantasy is a brand created by the company FACHOWIEC in 1991. The TIG/MMA inverter welding machines, MIG/MAG semi-automatic welding machines, plasma cutters and other equipment which come with the Welder Fantasy trademark have been acclaimed by thousands of workshops and companies in Poland and abroad for many years.

The Welder Fantasy brand means:

- Highest-quality equipment,

- Guarantee of reliability,

- High level of performance,

- Leader on the Polish market.

"WELDER FANTASY" IS A PROTECTED AND REGISTERED TRADEMARK - see the Certificate of Registration.

The Welder Fantasy PERFECT BI-PULSE 522 welding machine is a modern and synergic inverter welder equipped with trolley, cooler and 4 roll separated wire feeder, offering many optional features for performing various welding operations. Its main advantage is the possibility it gives to weld using a single or double pulse current with the MIG or MAG method, and also the possibility to use synergic settings.

The machine’s reliability and wide range of applications will satisfy even the most demanding users. It's designed for manual arc welding of metals and metal alloys using the following methods:

* MIG/MAG double pulse,

* MIG/MAG single pulse,

* MIG/MAG,

* Braze welding,

* SPOT,

* TIG DC lift,

* MMA.

The Welder Fantasy PERFECT BI-PULSE 522 is equipped with two easy-to-use control panels with color displays, allowing you to quickly set all the most important welding parameters. User can choose one of five languages: Polish, English, German, French or Czech. Thanks to the synergic settings, it’s possible to automatically adjust the welding parameters to the diameter of the wire and the thickness and type of material.

The welding machine allows smooth regulation of the voltage and current and is equipped with a thermal overload protection system which protects the integrated circuits against excessive heat.

Thanks to its application of state-of-the-art IGBT technology and high-quality components, the Welder Fantasy PERFECT BI-PULSE 522 welding machine is the perfect choice for professional welding operations in the automotive and steel construction industries, and many others.

IGBT technology (Insulated Gate Bipolar Transistor) – this is a modern technology based on bipolar transistors with an insulated gate. It combines the ease of control of field-effect transistors with the high breakdown voltage and switching speed of bipolar transistors. The use of IGBT technology has a significant impact on extending the reliable operation time of the welding equipment.

AUTO - synergic settings. In the AUTO mode, the user selects the basic welding parameters, such as the type of material, the thickness of the workpiece to be welded and the diameter of the welding wire. The device's other parameters are selected automatically using a database of uploaded programs.

MIG/MAG - arc welding with a gas shield is one of the most commonly used welding methods in the production of welded structures. The semi-automatic welding process involves fusing the edges of the workpiece and the consumable electrode material with the heat of an electric arc, glowing between the solid wire electrode and the welded part. The process is performed with an inert or active gas shield.

MIG PULSE - an advanced welding method that uses the best technique for transferring the melted electrode material onto the welded workpiece. As no short circuits occur, pulse welding does not produce spatter and excludes the “cold influx” phenomenon. The welding positions in pulse welding are not limited because they are derived from globular or spray forms, and their use is definitely more efficient. By cooling the spray arc process, the MIG PULSE method is able to expand the welding range, and the smaller heat input doesn’t cause a problem with burning through thin materials. MIG PULSE is one of the best welding processes for a wide range of applications and metals.

DOUBLE PULSE MIG - using the double pulse MIG/MAG welding method means you can achieve an attractive weld-face effect (scales-like effect). In addition, the use of an automatic wire feed greatly improves the welding performance. The double pulse MIG/MAG method allows you to adjust the current pulse (pulse balance) and also adjust the wire feed rate. This helps to significantly improve the look of the weld face. During a double pulse MIG/MAG welding operation, the current pulses are limited within two ranges. The sequential system implemented in our devices automatically combines two levels of pulses: hot and cold.

The benefits of using the double pulse MIG/MAG method:

- The double pulse MIG/MAG welding method is faster than the TIG method,
- The double pulse MIG/MAG method ensures an excellent final appearance of the joint, similar to the TIG method,
- The double pulse MIG/MAG method also causes less distortion than the TIG method.

TIG DC LIFT - tungsten electrode welding with an inert gas shield. The TIG DC LIFT method allows for the welding of all types of steel, namely carbon, alloy, stainless and acid-resistant steel, as well as copper alloys, such as bronzes or brass.

MMA - coated electrode welding method, where the electrode is comprised of a metal core covered with a special coating. The welder feeds the electrode as it melts into the workpiece, so as to keep the arc at a constant length, pushing it at the same time along the welding line. It allows welding using all types of electrodes, such as basic, cellulose, rutile or acid.

MMA VRD - the VRD (Voltage Reduction Device) function available in MMA mode is a module that reduces the quiescent (no-load) voltage of the secondary circuit of the welding machine. The VRD function increases safety and reduces the risk of electric shock. This function turns the welding power off and on when the resistance between the electrode and the welded workpiece is measured during welding.

Additional features:

- Inductance control during MIG/MAG welding - properly selected welding inductance reduces the amount of spatter. The inductance depends on the diameter of the welding wire, the shield gas used, the current and the welding position. Reducing the inductance makes the arc more stable and intensive, while increasing it will contribute to the formation of a fluid weld pool and help to reduce spatter. Properly selected inductance leads to a more stable arc, the even transfer of liquid metal drops, maintenance of a constant size of the weld pool and a characteristic, repetitive sound without spatters or explosions.

- SPOT - a time-limited welding function used for tacking components, enabling equal-length welding joints to be obtained.

- Braze welding - once the CuSi wire has been selected, the device can perform braze welding. This method is used mainly in the automotive industry to tack galvanized sheets together.

- arc strike through:

• •    2T - two cycles,
  
  
• •    4T - four cycles,
  
  
• SPOT - spot welding with the possibility of setting the following parameters:
  - gas before arc ignition,
  - spot welding ON - arc ignition time in spot welding.
  - spot welding OFF - Time between arc ignitions in spot welding,
  - gas flow time after welding completion,
  
  
• S-2T - two cycles special - 2T ignition system with the possibility of setting the following parameters:
  - regulation of the shielding gas outflow time before welding start-up,
  - start current,
  - the rise of the welding current,
  - the fall of the welding current,
  - crater current,
  - gas flow time after welding completion,
  
  
• S-4T - four-cycle special - 4T ignition system with the possibility of setting the following parameters:
  - regulation of the shielding gas outflow time before welding start-up,
  - start current,
  - the rise of the welding current,
  - the fall of the welding current.
  - crater current,
  - gas flow time after welding completion.
  
  

- SAVE / LOAD - It is possible to save 18 complete user programs,

- PRE GAS - regulation of the shielding gas outflow time before welding start-up.

- POST GAS - regulation of the shielding gas flow time after welding completion .

- HOT START - a function that increases the current when the arc ignites, facilitating the start-up of the MMA and MIG/MAG welding operation.

- ARC FORCE - regulation of the current when there is a short-circuit. It means that any shortening of the arc length is accompanied by an increase in the welding current, helping to stabilise the arc regardless of any fluctuations in length.

THE COMPLETE KIT INCLUDES:

- Welder Fantasy PERFECT BI-PULSE 522 power source ,

- external wire feeder,

- cooling liquid,

- integrated transport trolley,

- MIG/MAG 5m 501D EURO welding gun,

- wires between source and feeder 15m,

- ground cable 5m,

- cable with electrode holder 3m,

- reduktor CO2/AR,

- MIG teflon liner,

- MIG steel liner,

- 2 rolls of 1,0 - 1,2 steel wire feed spools,

- 2 rolls of 1,0 - 1,2 aluminium wire feed spools,

- 6 MIG contact tips,

- 3m hose with quick coupling,

- user manual plus warranty card.

The kit does not include TIG torch.

TECHNICAL DATA:

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